In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting with regards to the level in vessels. There are numerous possibilities for weight measurement or weighing. The filling level can be determined optically, hydrostatically, by ultrasound, microwaves and radar, mechanically, capacitively, by heat dissipation, by displacement and resistance or, what this article is about, gravimetrically.
The term gravimetric is composed of the Latin ?gravitas? for ?gravity? and the Greek ??? ??????? for ?measure?. In gravimetric measurement, therefore, the heaviness of the mass is combined with the weight force to create a meaningful value and therefore the level depends upon weighing vessels (the filling level results from the density of the medium and the geometry of the vessel). This makes gravimetric level measurement part of weighing technology.
Gravimetric level measurement is specially suitable when uneven distribution can occur within the vessels.
Gravimetric level measurement: Advantages
This kind of weighing has several advantages. Possibly the greatest advantage is that the force transducers useful for gravimetric level measurement can be found outside the vessel. Thus, they do not touch the product. Nor is it necessary to open or modify the vessels. Contamination can thus be eliminated. Cleaning is also easier. Furthermore, very precise measurement can be done ? 0.02 % of the rated load is not uncommon with regard to relative linearity error. This makes dosing possible when, for instance, food is filled into bags ? and of course the packaging must contain the amount specified.
Another advantage is that the merchandise will not influence the measurement. The particular level can be determined gravimetrically for several contents ? solids, liquids, viscous substances, foaming substances ? even toxic or aggressive contents can be viewed as. Furthermore, the measurement isn’t falsified even though voids or uneven contents distribution occur in the silo or tank, because the entire contents are weighed.
Suitable mounting modules not only make sure that the weight force is properly led into the force transducers, in addition they make installation very easy. The module and force transducer have a low height and a small installation volume. However, it might be problematic if the vessels already are permanently installed and may only be positioned on modules with significant amounts of effort. Then it is probably advisable to bolt strain transducers to the supports. Conclusive of strain transducers determine the compression of the supports due to the weight of the contents. They thus make it possible to weigh immovable vessels gravimetrically.
Gravimetric level measurement: Disadvantages
The disadvantages of gravimetric level measurement vary in significance depending on application. Email address details are mainly distorted when force shunts can’t be prevented. Ideally, the vessel ought to be mechanically decoupled. Used, however, it could always happen that, for example, struts are absolutely necessary. Then it depends on what great their supporting effect is. Similar problems can occur if the measurement is influenced by way of a high bearing weight. The low the weight of the vessel compared to the product, the more accurate the gravimetric measurement. Finally, free-standing outdoor vessels can be affected by natural factors. For instance, if wind pushes or snow leads to a significant upsurge in weight.
Typical force transducers for the weighing of vessels
Single point load cells are classically useful for scales. These not only have a low price and high accuracy, but the weight is also determined reliably, no matter where it is positioned on the platform. For optimal force introduction, bending or shear beams with the corresponding weighing modules are often installed under tanks, silos or vessels that stand on supports. To determine the rated load of these force transducers, divide the full total weight of the vessel by the amount of supports. If the rated load exceeds 10 t, you’ll be able to switch to compression force transducers, the utmost capacity of which reaches around 300 t. With four supports, vessels as high as 1,200 t can be weighed with the best accuracy. Alternatively, vessels can be suspended from S-type force transducers or fitted with strain transducers.
Note
Level can be measured in many various ways. Whether gravimetric as described, or with a submersible pressure sensor, float switch or pressure sensor ? WIKA gets the right sensor for every application. Do you want to buy the products? Inside our WIKA online-shop you will find a few of our standard designs. If you have any questions, your contact will gladly help you.
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Bending beam and shear beam in weighing technology
Practical application of strain transducers