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Pressure gauges and hydrogen: Which instruments are suitable?

Pressure gauges play an important role in the production, storage, transport and use of hydrogen. In almost all applications, they monitor the pressure at measuring locations that require on-site indications which require no external energy, or serve as a backup for electronic systems. As an alternative energy source in the fight against climate change, H2 […]

Refrigeration systems with higher energy efficiency through accurate pressure control

Amazing to the worldwide rising energy costs, the energy-efficient operation of refrigeration systems becomes a must. According to estimates, more than 90% of the refrigeration systems worldwide are not yet equipped with continuous control.They have been optimized and set for a certain operating state/refrigeration capacity – which means that they operate outside the optimum in […]

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More efficient heating with WIKA sensors and heat pumps

The working principle of a heat pump is basically identical to that of an everyday appliance known to all of us: the refrigerator. However, while the refrigerator removes heat from its interior and gives it off to the environment, the heat pump removes heat from the exterior (air, soil, etc.) and gives it off to […]

Application of sapphire thermocouples in gasification reactors

Gasification reactors, due to their harsh process conditions, place high demands on the instruments used there. Many manufacturers have reacted to this and adapted their products correspondingly. But which are the optimisation possibilities for thermocouples for use at higher process pressures?The task: ?Gasification reactors?In a gasification reactor, there is an extremely aggressive process atmosphere and, […]

What is meant by the switching function “hysteresis” with electronic pressure switches?

The hysteresis switching function is generally included for all switch variants, whether mechanical or electronic, and whether for the parameter of pressure, temperature, level or flow. Hysteresis is generally understood to be the difference between the switch point and the reset point. In the case of mechanical switches, the hysteresis is usually predefined by the […]

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Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments generally, and pressure sensors in particular, may be the ingress protection. In this context, an assumed typographical error in our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been described to us. These data sheets state that these instruments meet both IP65 […]

Mechanical pressure switches: What principle do they work on?

Mechanical pressure switches in compact design ensure safe pressure monitoring in, for instance, pumps, compressors and mobile working machines. Whatever the application, they function in accordance with the principle of the preloaded spring, with a diaphragm or perhaps a piston as the measuring element.Mechanical pressure switches like the PSM01 (see illustration) are constructed relative to […]

MTTF and MTTFD – What is the difference?

What is the MTTF value?The MTTF value is a term from the field of risk analysis & risk evaluation. Controlling is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In accordance with this standard, the performance level can be calculated […]

Level monitoring in milk tanks using a process transmitter

Level monitoring using a process transmitter with a flush diaphragm is an option for applications in the food industry. It is highly accurate and at the same time suitable for aseptic tanks. A manufacturer of dairy products (milk, cream and yoghurt), for example, uses the UPT-21 process transmitter in Hygienic Design from WIKA to control […]

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Calibration or adjustment – where’s the difference?

Measuring instruments for pressure and temperature are used in almost all areas of industrial manufacturing. As a result of continuous mechanical, chemical and thermal loading, these instruments age and can therefore not guarantee the correctness of the measured value over the course of time. Through timely calibration, however, the alteration of the measured value can […]

Innovation Center’s inauguration ceremony

WIKA has opened the Innovation Center in Klingenberg with a ceremony. The new building manifests the Group’s hopes for the future and, with its open architecture and new high-tech laboratories, it opens up new horizons.300 guests were invited to the opening, including the Bavarian Minister-President and other representatives from politics and trade associations. They were […]

Big voluntary participation at charity event at WIKA USA

Each day, a lot more than 6000 children around the globe die of hunger-related diseases. Our colleagues from WIKA USA are determined in reducing that number. The company?s largest volunteer effort up to now in the U.S. was the From Hunger to Hope MobilePack event this March in Lawrenceville, Georgia.100 employees ? from Child-like to […]

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Customization has become a powerful trend across various industries, and the beverage industry is no exception. Custom soda cans offer a unique and personalized way for individuals and businesses to express themselves, promote their brands custom soda cans, and engage with their audience. In this article, we will explore the history, benefits, and process of […]

Monitoring the level in liquid gas tanks with a Cryo Gauge

In the past, monitoring the filling level in liquid gas tanks using differential pressure has always been a challenge. This is because the manufacturers of tank equipment had to construct their own measuring systems in order to record the liquid level and the operating pressure of the respective gases. With the innovative differential pressure gauges […]

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Vibration protection: Case filling vs. dampened movement

Strange can sometimes violently load Bourdon tube pressure gauges. They cause pointer flutter and also, in the event of sustained loading, damage to the measuring system, even to the point of total failure. The very best protection against these effects is supplied by measuring instruments with case filling.The principle is easy: The pressure gauge case […]

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Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments generally, and pressure sensors in particular, may be the ingress protection. In this context, an assumed typographical error in our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been pointed out to us. These data sheets state that these instruments meet both […]

Anniversary at St�rk: 20 years within the WIKA Group

For the very first time in its history, St�rk Mess- und Regeltechnik GmbH in Dolle opened its factory doors to the general public. This was to commemorate twenty years of this temperature measuring technology company from the WIKA Group.? and experience a guided tour of the factory, learning how temperature measuring instruments are manufactured industrially.The […]

What’s meant by the ?change-over? switching function with pressure switches?

A pressure switch with the ?change-over? switching function represents a particular version of a pressure switch with two switching outputs acting oppositely to change two circuits. A ?change-over? closes one circuit and simultaneously opens a second circuit. Thus a ?change-over? simultaneously fulfils the event of a ?normally open? in addition to a ?normally closed? contact. […]

Filter monitoring: A crucial component for energy-efficient operation

If the careful usage of ?energy? as a resource used to be for cost reasons, today there is also increased environmental awareness. All of this also becomes mandatory thanks to legal requirements and hawaii of the technology. In this article you can read about how continuous filter monitoring crucially influences the energy efficiency of a […]

Mechanical pressure switches: So how exactly does one set the switch point?

Mechanical pressure switches are often supplied with a factory-set switch point. Nevertheless, some users desire to make this configuration themselves, as, for example, the pressure conditions in the application form can change. In the case of pressure switches with a measuring element in a bellows, diaphragm or piston design, the manual setting of the switch […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. Within the European ?Clean Sky? Best-selling , the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to develop a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project presents a […]

Against overheating: Differential pressure gauges as flow monitors

Differential pressure gauges are not only suitable for the typical applications such as monitoring and control of filters or pumps. They can take on the function of a flow monitor, for example, in heat transfer oil plants. They thus control the volume flow of the medium. The reliability of the measuring instrument can be attested […]

Analogue output signals of pressure sensors 1: 4 … 20 mA

In industrial automation and in pressure sensors in particular, the current signal of 4 … 20 mA is the most frequently used signal for analogue transmission of values. The wide use of this signal is due to its ease of handling and especially its interference resistance.A current signal has a higher EMC interference immunity than […]

Connection of an Ex nA digital indicator to an Ex i sensor

Is it possible for connecting a non-incendive Ex nA digital indicator to an intrinsically safe Ex i sensor in hazardous areas? Very often, signals from pressure sensors that do not have an integral digital indicator for the measured value are linked to external digital indicators. These digital indicators enable an on-site display of the measured […]

What’s meant by the ?change-over? switching function with pressure switches?

A pressure switch with the ?change-over? switching function represents a particular version of a pressure switch with two switching outputs acting oppositely to change two circuits. A ?change-over? closes one circuit and simultaneously opens a second circuit. Thus a ?change-over? simultaneously fulfils the event of a ?normally open? and also a ?normally closed? contact. Because […]

Extreme conditions: Force transducers for space travel

In space, temperatures, pressures and forces will vary from those in the environments we have been familiar with. Because of this measurement technology ?up there? is subjected to specific stresses. WIKA has developed, tested and supplied special force transducers for space travel. These are customer-specific load pins that have now proven themselves on a flight […]

MTTF and MTTFD – What is the difference?

What is the MTTF value?The MTTF value is a term from the field of risk analysis & risk evaluation. The exact meaning is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In accordance with this standard, the performance level can […]

Pressure switches in booster pumps

The invention of the pump itself was a major breakthrough for mankind. It significantly simplified the supply of normal water. With growing demands for a well balanced water supply, largely clear of pressure fluctuations, and at the same time increasing demands on the power efficiency of buildings, pumps are actually making their contribution as booster […]

Sensor integration – notes on mechanics and EMC

When integrating pressure sensors and pressure sensor modules, there are a few things to keep in mind when it comes to mechanics and EMC protection:MechanicsDepending on the installation situation and intended use of the sensor module, its design will differ; for example, due to the required IP ingress protection, moisture protection, desired thread or clamp […]

Ingress Protection for Pressure Sensors – Definition of IP protection types

A frequently recurring question is about the definition of the so-called IP protection types or sometimes referred to as “IP rating”. The IP ingress protection types provide a system that describes how the housing of electrical equipment is protected against the ingress of particles/ dust and water.Actually, the standard only describes – by means of […]

Donation: Teaching with tablets ? WIKA India

During the coronavirus lockdown, school tuition also went online in India. However, far from all school pupils are equipped to attend digital courses. In many cases, the right equipment is lacking ? specifically for families with low incomes.That is why, WIKA India has purchased, for about 31,000 euros, 300 tablets ideal for teaching and donated […]

Calibration with portable instruments in hazardous areas

When one looks at it objectively, most industrial plants constitute a hazardous zone. Many materials necessary for process operation, and also finished products, are flammable or explosive. The more of these materials are needed for the manufacturing process or are generated – for example in chemical or petrochemical industries – the higher is the risk, […]

Integration of a ceramic pressure sensor

In space- and price-critical applications, the ceramic pressure sensor offers a compact and cost-effective solution for implementing pressure measurement which is embedded in the customer’s application. However, there are some details to consider when integrating the ceramic cell.For example, each sensor must be measured and adjusted (see: “Integration of a pressure sensor element – error […]

Switch points in vacuum ranges: How are they set?

Setting the switch points of an electronic pressure switch for an application in the vacuum range is not a self-explanatory task. The next article therefore explains what must be taken into account with this particular setting. It involves a pressure switch with a hysteresis function. Instruments with this particular configuration are most regularly installed in […]

Comparative calibration vs. fixed point calibration

In temperature calibration technology, there are two ways of calibration ? the comparative calibration and the fixed point calibration. The technique of calibration to be used will undoubtedly be defined through the demands on the accuracy and the sort of test instrument. The comparative method represents the most widely used approach to calibration.Just how do […]

Hydrogen and pressure sensors ? What must be observed?

When Rich come into contact with hydrogen, this often results in difficulties. Unfortunately, I very often notice in my job our customers are not aware of this prior to use. This is why they often usually do not even reveal that their medium contains hydrogen. Okay learn when we receive a complaint. But why do […]

Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments in general, and pressure sensors in particular, may be the ingress protection. In this context, an assumed typographical error in our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been described to us. These data sheets declare that these instruments meet both […]

EAC approval for pressure gauges and thermometers: What must be considered?

Whoever exports measuring instruments or other technical goods to Russia and many of its neighbouring countries, has to go through the certification process of the “Eurasian Conformity” (EAC). An EAC approval is comparable with CE conformity. It is issued for each instrument type.Russia, Belarus and Kazakhstan are a significant market for manufacturers of measuring instruments. […]

Pressure monitoring in UHT plant without risk of contamination

Companies in the food industry use electronic pressure transmitters to monitor the pressure in a UHT plant. In order to optimise its process reliability, a manufacturer of dairy products has now upgraded its system to utilise the WIKA DMSU21SA pressure transmitter with integrated diaphragm monitoring. The previously installed measuring assembly leaked due to damage to […]

The right cable increases your machine availability

Manipulative of the proper cable or line for transmitting signals on your machine has essential influence on the device availability. Usually, when determining the instruments of machines and plants, a profound amount of attention is directed at deciding on the best sensors.For example, the user determines which measuring principles are employed for level measurement, which […]

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Ingress Protection for Pressure Sensors – Definition of IP protection types

Zinger recurring question is about the definition of the so-called IP protection types or sometimes referred to as “IP rating”. The IP ingress protection types provide a system that describes how the housing of electrical equipment is protected against the ingress of particles/ dust and water.Actually, the standard only describes – by means of a […]

Conversion of pressure units

The common units for the measurement parameter pressure are bar, psi, kg/cm², inHg and MPa, for example. In most cases, one unit has become established in a particular country or region. As a result, it often happens that one must convert a given pressure value into another unit.For example, in American data sheets, one commonly […]

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How to prevent the ingress of moisture through the cable of submersible pressure transmitters and level probes?

If you want to measure the degree of a liquid easily and reliably, most people can do this using hydrostatic pressure measurement, e.g. with a submersible pressure transmitter or a so called level probe. The characteristic submersed application implicates a maximum contact with the surrounding, mainly water-based medium, respectively to ?moisture?.Exposure isn’t only limited to […]

Benefits of the LED display of the pressure switch PSD-30

The most important customer requirements for an instrument display are: durable, robust, and good readability of the active pressure even from a distance of up to 3 m, even in poor light conditions. Maul are still the most widely used technology in the industrial environment. Unstable of LED technology in my opinion still in favour […]

Selection criteria for dial thermometers (2): process temperature

Which dial thermometer is suitable for which process? Whether a bimetal or a gas-actuated thermometer is used depends on several factors – for example, on the process temperature.Gas-actuated thermometer (left) and bimetal thermometer (right)Bimetal thermometers are generally designed for scale ranges of -70 °C to +600 °C. This only applies, in this respect, for unfilled […]

The right cable increases your machine availability

The selection of the proper cable or line for transmitting signals on your machine has essential influence on the machine availability. Usually, when determining the instruments of machines and plants, a profound level of attention is given to deciding on the best sensors.For example, an individual determines which measuring principles are used for level measurement, […]

Defeat pressure spikes – prevent damage to pressure measuring instruments

Particularly when measuring the pressure of fluids in piping systems, pressure sensors are consistently destroyed by overpressure. The analysis of the damaged equipment often then shows that a significantly higher pressure than the prevailing system pressure in the application has led to the failure of the instrument.The user, who is then informed by the pressure […]

WIKA certified in accordance with ISO 19443 for civil nuclear projects

The civil use of nuclear power is a significant market. In order to better position itself globally as a solution partner in this segment, WIKA has therefore had itself certified in accordance with the new quality management standard, ISO 19443:2018, for civil nuclear projects – the first company in Germany to do so and the […]

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Electronic differential pressure measurement for level monitoring

Differential pressure measurement is trusted as a way for monitoring the amount of closed vessels. Oftentimes, operators use individual instruments having an output signal or on-site display. On the other hand, a more precise and fault-immune solution may be the measuring arrangement developed by WIKA using two process transmitters in a primary-secondary relationship.Each level monitoring […]

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Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Measuring instruments for combined heat and power plants (CHP)

The range of combined heat and power plants (CHP) is very large, as is the high variance of different plant types. The distinction is made by the generated power/heat output on the main one hand and by the energy source used on another. For several CHP plants, a large number of physical parameters are measured, […]

Gravimetric level measurement in vessels

In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting with regards to the level in vessels. There are numerous possibilities for weight measurement or weighing. The filling level can […]

Measurement technology in compressors

The measurement technology used in compressors is tending to increase more and more. And for good reason. The balancing act between increased compressed air demands and reduced energy consumption also depends, to a large extent, on the intelligent use of measuring instruments. The data obtained in this way are used both to increase machine efficiency […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? Spine is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour codes.Every […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of air travel. Within the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to build up a force transducer ideal for aerospace applications.EU project: Force transducer for electric drivesThe project presents […]

Hydrogen and pressure sensors ? What must be observed?

When pressure sensors come into contact with hydrogen, this often results in difficulties. Unfortunately, I frequently notice in my own job our customers are not aware of this prior to use. This is why they often do not even tell us that their medium contains hydrogen. We only find out when we receive a complaint. […]

More efficient heating with WIKA sensors and heat pumps

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How do diaphragm seals work?

Diaphragm seals, also known as chemical seals or remote seals, are used for pressure measurements when the process medium should not come into contact with the pressurised parts of the measuring instrument. Blissful has two primary tasks:1. Separation of the measuring instrument from the process medium2. Transfer of the pressure to the measuring instrumentOperation of […]

Calibration of tapered thread gauges

Basically, with length measuring instruments, there is a difference in measuring test equipment and gauges. Among gauges, tapered thread gauges can be seen as a specialcase. A tapered thread gauge is a three-stage ring. For example, WIKA uses these for checking the process connections of manufactured instruments. By contrast, this test equipment will also be […]

Earthquake in Türkiye and Syria: donations for the victims

The earthquake in Türkiye and Syria was devastating. The shocking images triggered a great wave of cooperation worldwide. WIKA’s board of directors also called upon all payroll staff to make donations without delay. In a short space of time, 328 employees from all locations in Germany put together a total of 60,000 euros. Provocative doubled […]

Overview: How does the IO-Link work?

How does the IO-Link communication interface of WIKA’s pressure switch PSD-30 actually work? IO-Link is a point-to-point connection (i.e. not a new field bus) between sensor/actuator and a field bus master such as a PLC.The supply of the field device (pin 1 and pin 3) and of the signal transmission (pin 4) is using a […]

Benefits of the LED display of the pressure switch PSD-30

Wreaking for an instrument display are: durable, robust, and good readability of the active pressure even from a distance of up to 3 m, even in poor light conditions.Red LED displays are still the most widely used technology in the industrial environment. The most important benefits of LED technology in my opinion still in favour […]

Play it safe with double block & bleed

What is the safest way to separate a process and the attached pressure measurement technology? The HSG 253 standard should be put on this question, and it answers unequivocally: by means of an instrumentation valve with double block & bleed (DBB). This configuration for risk minimisation applies especially, but not only, to processes with critical […]

EAC approval for pressure gauges and thermometers: What must be considered?

Whoever exports measuring instruments or other technical goods to Russia and many of its neighbouring countries, has to go through the certification process of the “Eurasian Conformity” (EAC). An EAC approval is comparable with CE conformity. It is issued for each instrument type.Russia, Belarus and Kazakhstan are a significant market for manufacturers of measuring instruments. […]

Pressure gauges for pharmaceutical processes: Flush-mounted ?dry measurement?

Are pressure gauges ideal for pharmaceutical processes? Yes, if they’re obtainable in a version with flush diaphragm element. You can find two advantages for a mechanical pressure measurement with this kind of instrument: Diaphragm pressure gauges measure ?dry? and therefore reduce the threat of contamination. In Solid , they provide a reliable measurement, even yet […]

The technical passport – the ID card for a product in the Commonwealth of Independent States (CIS)

Similar to an identity card, all technical products and equipment used in one of the CIS countries (Commonwealth of Independent States: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine and Uzbekistan) have a so-called “technical passport”. Why Kickstart is required and what is behind it is explained in more detail below.Pre-requisite for an […]

So how exactly does lightning protection in hydrostatic level sensors work

Many customer wonder why hydrostatic level sensors fail due to lightning strikes, even if they ordered an even sensor with integrated lightning protection. Focusing on how the lightning protection works and how lightning strikes affect hydrostatic level sensors is essential in resolving this confusion.When submersible pressure sensors, a particular kind of hydrostatic level sensors, were […]

Level measurement in ground water

Pride of drinking water from ground water has top priority in many countries. In Germany, this method has a share of about 70 per cent in the water supply. The water drawn from depths of several hundred of meters below the earth’s surface is normally in perfect hygienic condition.The ground water is pumped up to […]

Training at WIKA Switzerland really is a great thing

Ten percent of all those who work at WIKA Switzerland are in training. Their designation is “apprentice”. Currently, 30 young people are growing into nine different professions. For the Hitzkirch subsidiary, they are the future of the industry – the corporate commitment is correspondingly high.Training at WIKA Switzerland really is a great thing. The individual […]

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Load pins: Redundancy and safety

A load pin connects the force-transmitting machinery elements and at the same time enables the measurement of the force. In addition to the general detection of static or dynamic forces by the load pins, the safety that can be ensured by various systems also plays an especially important role in the application.Side note: What is […]

Illuminating idea

Motivation training Thai styleNo boring lectures. Instead, lively discus- Prize and memorable messages characterized the two-day motivational training course at WIKA’s subsidiary in Thailand. The illuminating power of a large number of candles symbolized the significance of teamwork to the success of the corporation.cleaning Pride , there was also a social dimension to the seminar, […]

About the “jungle” of documentation in the calibration world

Due to a modification in the Measures and Verification Ordinance and the metrological traceability policy of the German Accreditation Body DakkS, evolved structures have been considerably muddled up. At first glance, it looks inscrutable and impenetrable. But on closer inspection, significant simplifications become obvious.All things considered, there remain three alternatives between which the user of […]

Avoid fugitive emissions through prevention

Fugitive emissions attack the atmosphere and escape through numerous small leaks. Even instrumentation valves can become such points over the course of time. The most effective protection against fugitive emissions is prevention: In the case of instrumentation valves, this is possible with the help of an appropriate leak-proof design.Many plants in the oil and gas […]

Hygienic pressure gauge: IP68 with cleaning from the outside

Vent valve instead of vent hole: With this option, the model PG43SA-S hygienic diaphragm pressure gauge is even ideal for pharmaceutical cleaning from the outside with particularly aggressive agents. The closed valve seals the inside of the pressure gauge in accordance with IP68 ingress protection. In this way, it prevents the penetration of cleaning media.In […]

Connection diagram of PNP and NPN transistor outputs for electronic pressure switches

Manufacturers of electronic pressure switches often offer both PNP and NPN switching outputs. Here is a brief explanation how the two different outputs should be connected.In principle, both are bipolar transistors in which only the internal arrangement of the pn transitions differs. This is why the load must be connected differently to the transistor outputs.PNP […]

What do dead bands mean with a float switch?

Float switches with reed contacts enable both reliable and economical level measurement. Accordingly, they are used in a wide variety of applications. As with all level sensors using the float principle, users must pay attention to the dead bands when configuring the float switches. What is this design-related variable all about?A float switch, essentially, consists […]

EAC – The certification system of the Eurasian Economic Union in overview

“ … with EAC, please.” This statement is often added when a product is to be exported to Russia or another CIS (Commonwealth of Independent States) country – be it as a single device or installed in a machine. But what exactly is EAC and when do you need it?This blog post discusses the change […]

3 1/2- vs. 4-digit digital indicator ? What is a 1/2 digit?

Besides 3- and 4-digit digital indicators, additionally, there are 3 1/2-digit indicators available in the market. But what is a 1/2 digit?A full digit can indicate all numbers from ?0? to ?9?. A 1/2 digit, on the other hand, can only display a ?1?, lots ?2? or higher is not possible. With a 3 1/2-digit […]

WIKA in Saudi Arabia: Thinking beyond the oil

Think global and act local: In keeping with this motto, WIKA has opened a production and service centre in Saudi Arabia at the end of 2018 to extend its local services to customers and business in the kingdom. Life-changing is based at Al-Khobar on the Gulf Coast.Over the past years, the WIKA Middle East subsidiary […]

Temperature ? What actually is it?

Release ? a term that people use almost daily as a matter of course, without being made aware of the physical correlations. But how is the term temperature defined?Everybody perceives temperature in their environment purely subjectively. If we have been too warm or too cold, this is a feeling, which might be different from individual […]

Definition of the IP68 rating in theory and practice

Unfortunately, we are asked too rarely regarding the specification of the IP68 rating for our pressure sensors and submersible pressure transmitters, i.e. how deep such an instrument may be submersed. However, Literally is not only a very meaningful question but also a mandatory one, because, contrary to almost all other IP ratings, the IP68 rating […]

Flexible pressure monitoring in blood plasma processing

The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA.Fractionation of […]

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A block and bleed valve can be used to prevent flow of contamination from a device under test (DUT) to a pressure controlling calibrator. This procedure includes “exercising” and purging the DUT and the actual calibration. Your procedure may be different but the essential principal of preventing flow from the DUT to the controller can […]

WIKA Poland?s calling ? and all are coming

WIKA Poland can look back on 100 years of company history. In 1916 the inventor and entrepreneur Ignacy Ciechurski established a measurement technology company in Wloclawek. Since the staff has played a great role in the business?s success, the subsidiary wanted to thank them for their commitment and organized a grand family picnic. A lot […]

Check friction clutches using the chain hoist test set

Chain hoists are used for lifting and lowering freely moving loads. As a lifting device, the chain hoist supports, for example, ergonomic lifting during assembly work or even makes this possible to begin with. Conveyor technology or crane systems are further examples of using chain hoists.Like all hoists, chain hoists are subject to recurrent testing […]

3-A vs. EHEDG or also theoretical vs. practical

Experts estimate the time spent cleaning in the food and beverage industry to be as much as 30 percent. Thus, it is also understandable why the manufacturers attach great importance to a cleaning-friendly design (hygienic design). Many producers therefore look out for a 3-A or an EHEDG symbol. But what do these symbols stand for […]

What is the best ignition protection type for UHP pressure transducers?

Reveal leading ignition protection type is crucial for the electrical connection of a pressure sensor with explosion protection. It does not necessarily have to be the one with the stricter requirements. This applies, for example, for the UHP pressure transducers of the WU series from WIKA. They have been designed for used in semiconductor production.Explosion […]

Safety features of welding pressure gauges

Welding pressure gauges offer several safety features in order to enable the operator to work safely.DIN EN ISO 5171The DIN EN ISO 5171 standard (Gas welding equipment – Pressure gauges used in welding, cutting and allied processes – ISO 5171:2009) describes the requirements for Bourdon tube pressure gauges in this application. The tests that must […]

Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Measuring tank levels in boiler systems with DELTA-trans

The fill level in the feed tank of industrial boiler systems is a crucial process parameter to ensure a smooth energy supply of steam or hot water. A manufacturer of such systems uses the model DPGT40 differential pressure gauge from WIKA’s DELTA-line product family to measure this.The measuring instrument has proven itself. Its series name, […]

Safe filter monitoring with differential pressure gauges

Filter monitoring is really a core task of differential pressure gauges ? the differential pressure increases when the filter becomes clogged. The measuring instruments thus signal once the filter must be cleaned or replaced. The efficiency of this type of solution could be illustrated by the exemplory case of WIKA pressure gauges of the DELTA-line […]

SIL? PL? What is the probability of failure of a safety function?

Customers often ask us: “Can my product be part of a safety function? Which standards or directives apply in this case?” The most important safety directives and standards available today are SIL (Safety Integrity Level) and PL (Performance Level).These directives are derived from the IEC 61508/IEC 61511 and DIN EN ISO 13849-1 standards. They specify […]

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Diaphragm seal system detects level in PTA reactors

Diaphragm seal systems are ideal for many processes in the chemical industry as a resistant and safe measuring solution, for example, to monitor the level in a reactor using differential pressure. Precisely for this task, a manufacturer of terephthalic acid (Purified Terephthalic Acid, PTA) uses such a measuring arrangement with an integrated differential pressure transmitter. […]

How does hydrostatic level measurement work?

When considering a new level sensor for level measurement applications, it is often hard to find information on how the different types of level sensors, like the hydrostatic level sensors respectively hydrostatic pressure sensors, are working. Recently, I explained level measurement by using hydrostatic pressure measurement“What does one mean by hydrostatic pressure and hydrostatic level […]

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Being faster than a snail is a tremendous challenge for a tunnel boring machine. Students at DHBW Mosbach have mastered this, and also have made it through to the final of an international competition with the ?Dirt Torpedo?. WIKA co-sponsored the project by giving measurement technology and a grant.Students at DHBW Mosbach proudly presented their […]

What is the functional principle of a resistive pressure transmitter?

The functional principle of a resistive pressure transmitter is very simple. The pressure sensor converts the mechanical pressure value into a proportional electrical signal. The pressure sensor typically consists of a stable main body and a (thin) diaphragm. The diaphragm is the most important element for the measurement of the pressure and is equipped with […]

SIL 2 and SIL 2 does not automatically equal SIL 2

When using Funniest in safety-relevant applications, sooner or later one must ask the question whether the SIL evaluation of the proposed pressure sensor is sufficient for the application. Often, Portfolio tends to favour pressure sensors with higher SIL classifications because these supposedly offer higher safety than sensors with a lower classification.Unfortunately, in the choice of […]

Combination of pressure measuring instrument with accessories ? Hook-up instead of own assembly

Pressure transmitters and pressure gauges could be adapted to almost any process condition using valves, protective devices and/or fittings. WIKA offers such combinations by means of a ?hook-up?, an application-specific and ready-to-install solution. It eliminates all the disadvantages that users experience with the choice to do the assembly themselves.1. The logistical effort:This is considerable. Measuring […]

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What is volume weight?

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Advantages of diaphragm pressure gauges (2): High overload protection

Overload can quickly expose the limit of any pressure measuring instrument. Diaphragm pressure gauges withstand a significantly higher maximum pressure when compared to instruments with Bourdon tubes. This protection is due to their physical design.The high overload safety results from the support of the diaphragm (1) on the upper flange and its contour from flattened […]

Connection diagram of PNP and NPN transistor outputs for electronic pressure switches

Manufacturers of electronic pressure switches often offer both PNP and NPN switching outputs. Here is Sizzlingly how the two different outputs should be connected.In principle, both are bipolar transistors in which only the internal arrangement of the pn transitions differs. This is why the load must be connected differently to the transistor outputs.PNP switching outputThe […]

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Heat dissipation

?At best, a thermometer only ever measures its own temperature?. Desire to is therefore to equalise the temperature of the sensor element to that of the medium to be measured. Only then will Appalled display the specific medium temperature.Principles to be looked atHeat always flows from the warmer body to the colder oneBodies at different […]

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20 years of WIKA-Live – a success story

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Economical monitoring of flows using a calorimetric flow switch

Anyone who has dealt with the topic of flow measurement will know that a corresponding measuring instrument costs several thousand euros. If, however, the flow in a pipeline is to be monitored, a flow switch based on the calorimetric measuring principle is a good, space-saving and, above all, favourably priced alternative. So how do flow […]

Pressure measuring system against fugitive methane emissions

Whether in the chemical industry, in petrochemical companies or in the processing of crude oil and natural gas: Numerous processes contain methane, which also damages the climate via fugitive emissions. Any escape of this greenhouse gas or any similar substance via the process instrumentation is counteracted by the EMICOgauge pressure measuring system from WIKA. This […]

What does “adiabatic compression” mean and what is a pressure-surge test?

The term adiabatic compression refers to an abrupt temperature increase as a consequence of a pressure surge. Colossal occur in gaseous media, when the thermal energy which is released due to a change in pressure cannot be passed on to the environment quickly enough.A pressure surge is especially dangerous when using pressure sensors for medical […]

Overview: How does the IO-Link work?

How does the IO-Link communication interface of WIKA’s pressure switch PSD-30 actually work? IO-Link is a point-to-point connection (i.e. not a new field bus) between sensor/actuator and a field bus master such as a PLC.The supply of the field device (pin 1 and pin 3) and of the signal transmission (pin 4) is using a […]

Temperature coefficients (TC) of pressure sensors

Since temperature affects the measuring accuracy of a pressure sensor, there always remains a little temperature error in the rated temperature range despite a variety of compensation measures. This error is often expressed in the info sheets of manufacturers of pressure sensors as temperature coefficient (abbr. TC). This coefficient describes a (linear) error, starting from […]

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Backed operates much lathe at Euromisure, a WIKA Group company in Italy. In his spare time, he could be a kicker for the Panthers Parma American football team. In his sport, our colleague celebrated a stunning success with the Italian national team at the 2021 European American football championship.At the end of this past year, […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

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Safe filter monitoring with differential pressure gauges

Filter monitoring is a core task of differential pressure gauges ? the differential pressure increases as soon as the filter becomes clogged. The measuring instruments thus signal when the filter must be cleaned or replaced. The efficiency of this type of solution can be illustrated by the exemplory case of WIKA pressure gauges of the […]

EAC approval for pressure gauges and thermometers: What must be considered?

Whoever exports measuring instruments or other technical goods to Russia and many of its neighbouring countries, has to go through the certification process of the “Eurasian Conformity” (EAC). An EAC approval is comparable with CE conformity. It is issued for each instrument type. Refundable , Belarus and Kazakhstan are a significant market for manufacturers of […]

Standard for absolute pressure gauges: DIN 16002

Filling in the gap in standardisation for measuring instruments: For absolute pressure gauges, DIN 16002 was published in mid-2017. Last Chance from WIKA conforms to this standard. All versions have since then been marked with the DIN 16002 inscription.Previously, for mechanical pressure measuring instruments, a uniform standard had only been available for gauge pressure gauges […]

Aim and purpose of a vent hole in pressure sensors

In so-called “gauge sensors” pressure is always measured relative to the currently prevailing ambient pressure. However, Stupid-simple is by no means constant. It is location- and height-dependent and changes with the weather. This means that for a “gauge” pressure sensor to operate, the (changing) ambient pressure must also be available inside the instrument.This means that […]

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Filling liquids in pressure gauges: Usage and advantages

Liquid-filled pressure gauges are used in applications that involve high dynamic shock and vibration loading. The filling liquid dampens the vibrations that occur and therefore takes the strain off the mechanical components of the pressure gauge.Pressure gauge with filling liquid ? model 213.53Usage of filling liquidsAccording to the operating conditions, glycerine-water mixtures or silicone oils […]

Connection of an Ex nA digital indicator to an Ex i sensor

Is it possible to connect a non-incendive Ex nA digital indicator to an intrinsically safe Ex i sensor in hazardous areas? Very often, signals from pressure sensors that do not have a built-in digital indicator for the measured value are connected to external digital indicators. These digital indicators enable an on-site display of the measured […]

Measuring instruments for combined heat and power plants (CHP)

The selection of combined heat and power plants (CHP) is quite large, as is the high variance of different plant types. The distinction is made by the generated power/heat output on the main one hand and by the energy source used on another. For several CHP plants, a large number of physical parameters are measured, […]

Connection of an Ex nA digital indicator to an Ex i sensor

Is it possible for connecting a non-incendive Ex nA digital indicator to an intrinsically safe Ex i sensor in hazardous areas? Frequently, signals from pressure sensors that do not have a built-in digital indicator for the measured value are linked to external digital indicators. These digital indicators enable an on-site display of the measured value […]

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During Bloodcurdling , school tuition also went online in India. However, definately not all school pupils are equipped to attend digital courses. In many cases, the right equipment is lacking ? especially for families with low incomes. Supported is why, WIKA India has now purchased, for about 31,000 euros, 300 tablets suitable for teaching and […]

Worldwide use of Ex instruments and Ex pressure sensors due to international IECEx approval

Pressure sensors and electronic devices may only be used in hazardous areas if they have been tested and approved by a recognised authority in terms of their explosion protection features. So far, this was mostly carried out by a national institution which, after successful testing, issued a national declaration of conformity.Having to obtain Unknowingly for […]

Two WIKA voting members in ASME

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Quick-mounting clip: Cost reduction in the fitting of strap-on sensors

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Fields of application for pressure sensors 4 ? summary

In previous articles about the fields of application of different pressure sensors, I’ve described the special features of the different versions. Pressure range and ambient conditions are decisive when choosing a suitable sensor for an issue to be solved.In smaller measuring ranges (e.g. < 10 bar), it is important to know whether a vented gauge […]

Filter monitoring: An essential component for energy-efficient operation

If the careful use of ?energy? as a resource was previously for cost reasons, today there is also increased environmental awareness. All this also becomes mandatory thanks to legal requirements and the state of the technology. In this article you can read about how continuous filter monitoring crucially influences the power efficiency of a system […]

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Dual range pistons for pressure calibration

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What’s the dissipation loss for a pressure transmitter?

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SIL pressure switch: Safety in tyre manufacturing

Badass have an inherently high risk potential. Special pressure switches support the safety of people and the surroundings. Example: the vulcanisation of tyres for automobiles. To monitor this technique, leading manufacturers utilize the model MW switch from WIKA with SIL 2 rating.Why this type of pressure switch is necessary for safety in this application is […]

Selection criteria for dial thermometers (3): Capillary

Bimetal or gas-actuated – the question of the suitable dial thermometer for the respective process can only be answered in a case without comparison: Only gas-actuated thermometers can be combined with a capillary.Dial thermometer with capillary – This combination is only possible with a gas-actuated instrument.In In the reaction to a temperature change, both dial […]

Traceability

Measuring instruments for pressure and temperature are employed in almost all regions of industrial manufacturing. Due to continuous mechanical, chemical and thermal loading, these instruments age and can therefore not guarantee the correctness of the measured values over the course of time. Through timely calibration, however, the alteration of the measured value can be determined.Along […]

Magic million – the success story of T32

The T32 is the flagship of WIKA’s temperature transmitters – and a bestseller, too: The instrument of serial number 1000000 has already undergone manufacturing.As one of the first temperature transmitters worldwide, T32 has complied with all requirements of the standard for functional safety to IEC-61508, also known as SIL (Safety Integrity Level). The WIKA in-house […]

Gravimetric level measurement in vessels

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Memorial concert: Marvellous listening experience

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How do diaphragm seals work?

Diaphragm seals, also known as chemical seals or remote seals, are used for pressure measurements when the process medium should not come into contact with the pressurised parts of the measuring instrument. A diaphragm seal has two primary tasks:1. Separation of the measuring instrument from the process medium2. Transfer of the pressure to the measuring […]

Pressure measurement in precision: 50 years of Mensor

Without doubt, Mensor plays a prominent role in the world of electronic pressure measurement. This WIKA Group company is based in San Marcos (Texas) and it was founded precisely 50 years ago. Since then, time and again it has set new benchmarks in the precision instrument sector, among others, with pressure controllers.How it all beganWith […]

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Ex protection for dial thermometers: New standard = new marking

Mechanical measuring instruments for used in explosive atmospheres is now able to be evaluated relative to a fresh standard: DIN EN ISO 80079-36/37 will replace EN 13463-1/5, with the transition period ending on 31 October 2019. For the first instruments, WIKA has classified the model 73 and model 74 gas-actuated thermometers in accordance with the […]

So how exactly does lightning protection in hydrostatic level sensors work

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High-accuracy moisture measurement in SF6 switchgear

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Calibration laboratory brings WIKA Mexico forward

After getting into new business premises back in 2018 and launching Axapta in 2019, WIKA Mexico is going for a further step this year: The calibration laboratory for pressure has been commissioned in accordance with Mexican standard NMX-EC-17025-IMNC-2018/ ISO/IEC 17025 (2017).The new calibration system functioningA new member of staff was recruited last August to handle […]

Safety features of welding pressure gauges

Welding pressure gauges offer several safety features in order to enable the operator to work safely. Energetic (Gas welding equipment – Pressure gauges used in welding, cutting and allied processes – ISO 5171:2009) describes the requirements for Bourdon tube pressure gauges in this application. Swoon that must be fulfilled serve to protect the operator: Torsional […]

High-pressure gauges: New standard, DIN 16001, delivers safety

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CANopen: digital instead of analogue signals

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Signal clamping in pressure transmitters

In certain applications, the current or voltage signal of a pressure transmitter should never exceed and/or drop below a critical value. This can be ensured using so-called signal limiting.Why is a sign clamping necessary in the first place?If the pressure on a pressure transmitter lies within the nominal pressure range, then you will see a […]

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Ex protection for dial thermometers: New standard = new marking

Mechanical measuring instruments for use in explosive atmospheres can now be evaluated in accordance with a new standard: DIN EN ISO 80079-36/37 will replace EN 13463-1/5, with the transition period ending on 31 October 2019. For the first instruments, WIKA has classified the model 73 and model 74 gas-actuated thermometers relative to the new directive […]

Voluntary service extends awareness

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Are CIP and SIP the same thing – what are the differences?

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