SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the subsequent generation of pumps. The business leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market management within the field of intelligent and innovative options.
The identical applies to the opposite trade truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the only one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly developing its digital services and products with ambition and keenness. The pump producer combines its digital solutions with the standard pump enterprise to offer its clients more time for the essentials, reduce prices and simplify processes.
At the world fair for environmental applied sciences on the end of May, worldwide commerce guests will experience the premiere of a totally automated answer with integrated Industry 4.0 options. The current premium mannequin range SCT AutoAdjust offers revolutionary improvements in the area of progressive cavity pumps. Wrenches etc. at the moment are a thing of the previous in relation to upkeep. One click on from a remote location and the stator is back in prime form. The range, which was developed on the basis of customer requirements, makes upkeep work much easier and therefore helps to save time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. เกจวัดแรงดัน250bar is increased and upkeep times are decreased to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance may be simply carried out by one person. Suction or stress strains now not must be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate rate is decreased due to put on and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the control room by way of analogue signal traces or digitally by way of various fieldbus techniques. Quick entry on web site on the pump could be achieved by way of a management panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be utilized for course of optimization. All collected data is saved reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on put on and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and maintenance instructions primarily based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining totally different sensor knowledge, guidelines can be created to trigger alarms. For example, a lowered flow rate at increased pump velocity in comparability with the pump’s individual calibration curve would indicate pump wear. This implies that if unintentional process adjustments are displayed, measures can be taken at an early stage. pressure gauge weksler ราคา of all collected pump knowledge additionally enables SEEPEX to make more accurate life cycle predictions for each pump kind based mostly on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that combines the benefits of two pump technologies to transport extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal corporations, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the form of a bundle unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be connected to the Connected Services of SEEPEX as an growth.
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