SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the next era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once once more demonstrates its market management within the subject of intelligent and progressive options.
The identical applies to the other commerce truthful presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by means of its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital services and products with ambition and passion. The pump producer combines its digital options with the normal pump business to offer its customers extra time for the essentials, scale back costs and simplify processes.
At the world fair for environmental technologies on the end of May, international trade guests will expertise the premiere of a completely automated resolution with integrated Industry 4.zero options. The present premium mannequin range SCT AutoAdjust provides revolutionary improvements within the space of progressive cavity pumps. Wrenches etc. are actually a thing of the past in phrases of upkeep. One click from a remote location and the stator is back in high shape. The vary, which was developed on the basis of customer necessities, makes maintenance work much simpler and subsequently helps to keep away from wasting time and costs. Retensioning ensures constant pumping capability and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. เกจวัดแรงดันเครื่องกรองน้ำ is increased and maintenance instances are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, in order that upkeep could be easily performed by one person. Suction or pressure strains no longer have to be removed. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the move fee is decreased because of wear and tear. The newest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the necessity for any particular instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the management room by way of analogue signal strains or digitally via various fieldbus methods. Quick entry on web site on the pump could be achieved by way of a control panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, services and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows focused evaluations and analyses that can be utilized for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions based mostly on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to allow predictive upkeep forecasting and identification of abnormal situations. By combining completely different sensor knowledge, guidelines may be created to trigger alarms. For instance, a lowered flow rate at increased pump speed compared to the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information additionally permits SEEPEX to make more accurate life cycle predictions for each pump kind primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its customized system answer that combines the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal firms, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the type of a package unit, which accommodates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air components. This pump can be connected to the Connected Services of SEEPEX as an growth.
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