SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the next era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading commerce fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as once more demonstrates its market leadership in the subject of intelligent and innovative options.
The identical applies to the opposite trade honest presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only considered one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently creating its digital products and services with ambition and passion. The pump manufacturer combines its digital options with the standard pump business to give its customers more time for the essentials, reduce prices and simplify processes.
At the world truthful for environmental technologies on the finish of May, worldwide commerce guests will experience the premiere of a totally automated solution with integrated Industry four.0 features. The current premium model range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are now a factor of the previous when it comes to maintenance. One click on from a remote location and the stator is back in prime shape. The range, which was developed on the idea of customer necessities, makes maintenance work much easier and therefore helps to avoid wasting time and costs. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is elevated and upkeep times are decreased to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally significantly lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. เกจ์วัดแก๊สหุงต้ม confirmed design principle: the Smart Stator consists of two halves, in order that upkeep could be simply carried out by one particular person. Suction or stress traces now not need to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate rate is reduced because of wear and tear. The latest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the management room via analogue sign lines or digitally through varied fieldbus systems. Quick entry on site at the pump may be achieved via a management panel or via Bluetooth using an app for Android and Apple tablets which might be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely within the cloud. The real-time information from the monitoring service provide feedback on wear and tear or point out that spare components are due for reordering soon. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical information to allow predictive upkeep forecasting and identification of irregular circumstances. By combining completely different sensor knowledge, guidelines may be created to trigger alarms. For example, a decreased flow rate at increased pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information also allows SEEPEX to make extra correct life cycle predictions for each pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system answer that combines some nice benefits of two pump applied sciences to move extremely dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes in the form of a bundle unit, which contains the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air parts. This pump can additionally be linked to the Connected Services of SEEPEX as an growth.

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