A twenty-fold increase in manufacturing was the aim of the Croatian automotive cosmetics company Alfa Car. To obtain this, the entire production cycle, housed in a model new manufacturing plant, was automated. Festo equipped a complete answer for more than 200 process valves – including project management.
A variety of totally different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car beauty merchandise. This requires advanced course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the future: whereas constructing a brand new production plant, the whole production cycle was absolutely automated, from the uncooked materials to the bottling line for the finished merchandise. One level of focus was the seamless automation of the process valves.
A number of totally different substances are stored, transported, blended and bottled in the production plant.
Customised full answer
To address the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It can be Festo’s position to venture handle the automation of the method valves. To ensure ตัววัดแรงดันน้ำมัน into the new system and maximum reliability in the future production process, customised complete options had been equipped that cowl the whole vary, from the process valve models to the valve terminals. When choosing the mandatory components, specific consideration had to be paid to the potentially explosive setting.
Reliability counts
The communication between numerous totally different automated ball valves and the new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be totally automated on this way. Using a single supply for the ball valve resolution took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the varied course of valve suppliers, which Festo dealt with as part of its project administration transient, additionally made the challenge simpler.
Automated process valves ensure dependable distribution of the substances in the various process steps.
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