Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, excessive temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this challenge, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the prevailing pump may not be in a position to deliver this requirement. เกจวัดถังแก๊ส have been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is certainly one of a quantity of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had damaged the stuffing box and affected operational effectivity. There had also been no upkeep interventions for many years – but the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh situations and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might achieve the desired enchancment in efficiency, saving the client the price and lost production time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to confirm that the nozzle masses would stand up to the desired temperature enhance. As a outcome, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the client, but additionally offered a extra sustainable and cost-effective answer than total pump substitute. Using trendy engineering and analysis, we now have been capable of give the prevailing pump a new lease of life and ensure it’s going to continue to carry out well for so much of extra years.”
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