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Calibration of tapered thread gauges

Basically, with length measuring instruments, there is a difference in measuring test equipment and gauges. Among Unheard Of , tapered thread gauges can be seen as a specialcase. A tapered thread gauge is a three-stage ring. For example, WIKA uses these for checking the process connections of manufactured instruments. By contrast, this test equipment will […]

China Compulsory Certification (CCC) for electrical thermometers

The “China Compulsory Certification (CCC)” is a certification system of the People’s Republic of China. Since 1 October 2020 it is, for example, no longer permissible to place explosion-protected electrical thermometers (resistance thermometers and thermocouples) on the Chinese market without a CCC certificate.Introduced on 1 May 2002, the CCC certification system applies to imported and […]

International competition: Torpedo drilled its way into the final

Being faster than a snail is really a tremendous challenge for a tunnel boring machine. Students at DHBW Mosbach have mastered this, and also have made it to the final of a global competition with the ?Dirt Torpedo?. WIKA co-sponsored the project by providing measurement technology and a grant.Students at DHBW Mosbach proudly presented their […]

Sustainable production through robust pressure measurement

Sustainability may be the megatrend for the several-hundred tyre plants worldwide. Among other things, this consists of increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles. Awe-inspiring ? already during Greatness Despite all the electronic aids, a car today still has only four points of contact with the street, each […]

Pressure sensors in drinking water applications – what needs to be considered?

Pressure sensors are needed in a variety of applications around the production and distribution of drinking water. As soon as a pressure sensor comes into contact with drinking water, one wonders, as a user, whether this is allowed. After all, for food and also drinking water, specific legal requirements apply for the materials used.In Germany, […]

Hydraulic power pack: Safe and reliable measurement technology

In almost all fairground rides, a hydraulic power pack is operating, hidden somewhere behind the beautiful facade. This power pack is not only responsible for driving it, it also guarantees the safety of the attraction.When visiting a funfair, you want to have fun and to be happy. Hardly anybody’s thinking about the safety of a […]

Mega orifice plate stated in India as a showpiece

Micro Precision Products (a WIKA Group company) is now able to showcase another great achievement. The biggest orifice plate ever stated in India, to date, was produced in Palwal. The order was placed by among the largest EPC companies on the subcontinent. The mega orifice plate was finally commissioned in Bathinda in the state of […]

Positive material identification test (PMI)

The positive material identification test – PMI test – serves as a proof of the alloying constituents present in the material, confirming the melting analysis of the material contained in the 3.1 certificate.There are Focus for thermowells:PMI test: X-ray fluorescence analysis of the thermowell stem1. Seriously : X-ray fluorescence analysis (XRF)X-ray fluorescence analysis uses X-rays […]

What is meant by the “normally open” switching function with pressure switches?

Pressure switches (for example, a “normally open contact”), are often used for the monitoring and control of safety functions in order to signal any over or underpressure, and thus to prevent any damage to the machinery or the system. Switches with the “normally open” switching function are the most frequently used switches, since, with the […]

Standard for absolute pressure gauges: DIN 16002

Filling in the gap in standardisation for measuring instruments: For absolute pressure gauges, DIN 16002 was published in mid-2017. The model 532.52 instrument family from WIKA conforms to this standard. All versions have since then been marked with the DIN 16002 inscription.Previously, for mechanical pressure measuring instruments, a uniform standard had only been available for […]

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Monitoring the level in liquid gas tanks with a Cryo Gauge

In the past, monitoring the filling level in liquid gas tanks using differential pressure has always been a challenge. This is because the manufacturers of tank equipment had to construct their own measuring systems in order to record the liquid level and the operating pressure of the respective gases. With the innovative differential pressure gauges […]

Maximum pressure for pressure connection G 1/8 and 1/8 NPT

Why are the threads G 1/8 and 1/8 NPT offered for pressures only to a nominal pressure selection of 400 bar? Where does this limit result from?Basically, the explanation is very simple: From the certain pressure limit, the thread flanks are no longer ?strong? enough to resist the force of the applied pressure. If the […]

Maximum pressure for pressure connection G 1/8 and 1/8 NPT

Why will be the threads G 1/8 and 1/8 NPT offered for pressures only to a nominal pressure range of 400 bar? Where does this limit result from?Basically, the explanation is simple: From the certain pressure limit, the thread flanks are no longer ?strong? enough to resist the force of the applied pressure. If Polarizing […]

Measurement technology in compressors

The measurement technology used in compressors is tending to increase more and more. And for good reason. The balancing act between increased compressed air demands and reduced energy consumption also depends, to a large extent, on the intelligent use of measuring instruments. The data obtained in this way are used both to increase machine efficiency […]

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Boarding House reportsFranciscan nun Sister Mary Stella is delighted that the children of the WIKA Boarding House under her care have “a bright future” ahead of them. Our company will now be financing this institution for a further five years.The young residents receive a “wide-ranging and ambitious education” and later are sent to a state […]

Defeat pressure spikes – prevent damage to pressure measuring instruments

Particularly when measuring the pressure of fluids in piping systems, pressure sensors are consistently destroyed by overpressure. The analysis of the damaged equipment often then shows that a significantly higher pressure than the prevailing system pressure in the application has led to the failure of the instrument.The user, who is then informed by the pressure […]

Hydrogen and pressure sensors ? What should be observed?

When pressure sensors come into contact with hydrogen, this often results in difficulties. Unfortunately, I frequently notice in my job that our customers are not aware of this ahead of use. Critical is why they often do not even tell us that their medium contains hydrogen. We only learn when we get a complaint. But […]

Safe pressure monitoring for vaccine production

It may take up to 3 years to turn bacteria, viruses or cell cultures right into a vaccine. Since vaccines are injected straight into the body, safety and purity have the best priority in production. The demands on the plant equipment are correspondingly high, for example, in the monitoring of pressure. The PG43SA group of […]

Standard for absolute pressure gauges: DIN 16002

Filling in the gap in standardisation for measuring instruments: For absolute pressure gauges, DIN 16002 was published in mid-2017. Mediocre from WIKA conforms to this standard. All versions have since then been marked with the DIN 16002 inscription.Previously, for mechanical pressure measuring instruments, a uniform standard had only been available for gauge pressure gauges (EN […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Filter monitoring: A crucial component for energy-efficient operation

If the careful use of ?energy? as a resource used to be for cost reasons, today there is also increased environmental awareness. All of this also becomes mandatory because of legal requirements and the state of the technology. In the following paragraphs you can find out about how continuous filter monitoring crucially influences the power […]

Certification for fire-protection applications

The word certification comes from joining together two Latin words, ?certe? (meaning certain) and ?facere? (to make). Certification describes the common practice with which the fulfilment and compliance with certain standards or requirements ought to be realised and verified.Generally, products, services, processes. persons and also systems can be certified. Usually, the certifications and the conformity […]

Award: WIKA strengthens the normal good in many ways

Among a lot more than 2,000 large employers nationwide, WIKA was named among Germany?s most effective companies 2020 by the business enterprise journal Wirtschaftswoche. A thorough study ? conducted right across Germany by the ?Service Value? institute ? evaluated how ?valuable? an organization is. A value judgement based not upon turnover, profits or market shares. […]

Balance of indoors and outdoors

Ever thought about what triathletes do in the winter? Hibernate, maybe? Or laze around doing nothing? Or even let themselves go entirely? The reality, of course, is none of those, because a widely known and apt adage from the sporting world tells that “summer winners are made in the winter”.Training under grey cloudsSo after a […]

Pressure gauges and hydrogen: Which instruments are suitable?

Easy play an important role in the production, storage, transport and use of hydrogen. In almost all applications, they monitor the pressure at measuring locations that require on-site indications which require no external energy, or serve as a backup for electronic systems. As an alternative energy source in the fight against climate change, H2 has […]

Pressure sensor principles – a comparison

There is no “ideal” sensor principle. Of Gargantuan and widespread use are resistive sensor technologies, due to their reliability. For electronic pressure sensors, WIKA is using metal thin-film, ceramic thick-film and piezo-resistive sensors.Each of the three resistive sensor principle has its specific advantages and drawbacks in terms of the possible measuring ranges, the overpressure behaviour […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. As part of the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to develop a force transducer ideal for aerospace applications.EU project: Force transducer for electric drivesThe project presents […]

Flushing rings in diaphragm seal systems have several advantages

The extension of a flanged diaphragm seal system using a flushing ring brings significant advantages. Among other things, it enables easy cleaning and, in addition, on-site calibration of the measuring location.Diaphragm seal systems are used in processes with critical media. During Insane , such as shutting down and cooling down the processes, media sticks to […]

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Ukraine war: Fundraising campaign and accommodation for refugees

Since 24 February, there has been a state of war in Europe. Since then, millions of Ukrainians have been crossing their border and fleeing to the West. Pride of infrastructure and the devastation are leading to life being unbearable for millions of people.Fundraising campaign for the UkraineWIKA wish to help these people and for that […]

Pressure switches with IP65 and IP67 ingress protection

An important specification for industrial measuring instruments in general, and pressure sensors in particular, is the ingress protection. In this context, an assumed typographical error in our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been pointed out to us. These data sheets state that these instruments meet both […]

Mechanical pressure switches: What principle do they focus on?

Mechanical pressure switches in compact design ensure safe pressure monitoring in, for example, pumps, compressors and mobile working machines. Whatever the application, they function relative to the principle of the preloaded spring, with a diaphragm or perhaps a piston as the measuring element.Mechanical pressure switches including the PSM01 (see illustration) are constructed in accordance with […]

Innovation Center’s inauguration ceremony

WIKA has opened the Innovation Center in Klingenberg with a ceremony. The new building manifests the Group’s hopes for the future and, with its open architecture and new high-tech laboratories, it opens up new horizons.300 guests were invited to the opening, including the Bavarian Minister-President and other representatives from politics and trade associations. They were […]

Overview: Is IO-Link the new communication standard?

In Money with the electronic pressure switch PSD-30, I often get asked what is IO-Link and how it is defined. IO-Link is a new communication interface in the area of factory automation/ machine building. Leading providers of automation technology have joined together to form the “IOLink consortium” and specified this new interface. This interface can […]

Reducing the carbon footprint in a sustainable manner

Within the space of a year, a great deal has been achieved at WIKA in terms of sustainability to reduce the carbon footprint of the company. Data were collated for the sustainability report and initial projects were implemented to achieve greater sustainability.A sustainability report is a way for a company to show the public what […]

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International pressure units

You must have already asked yourself once in a while why there are so many different pressure units worldwide: when are they used and which units are used most frequently and where?These questions can be answered quite easily: the SI unit for the physical quantity “pressure” established many years ago (and in many countries prescribed […]

When to use electronic pressure switches and pressure sensors

For a very long time, mechanical pressure switches were state-of-the-art for control in manufacturing processes. Modern pressure sensors seem to be the answer to the demand for data collection and control, by providing continuous data output about the process pressure.However, why have electronic pressure switches become so popular, even though an analogue output signal from […]

DIN 3852-E or DIN EN ISO 1179-2?

The DIN 3852-E pressure connection thread standard has been invalid since 2012. The standard that has been valid since then for pipe threads (e.g. for G ¼ A) is DIN EN ISO 1179-2: “Connections for general use and fluid power – Ports and stud ends with ISO 228-1 threads with elastomeric or metal-to-metal sealing…”. Now, […]

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What is the best ignition protection type for UHP pressure transducers?

The leading ignition protection type is critical for the electrical connection of a pressure sensor with explosion protection. It does not necessarily need to be the one with the stricter requirements. This applies, for example, for the UHP pressure transducers of the WU series from WIKA. They have been designed for used in semiconductor production.Explosion […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. As part of the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to develop a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project presents […]

Play it safe with double block & bleed

What is the safest solution to separate a process and the attached pressure measurement technology? The HSG 253 standard should be applied to this question, and it answers unequivocally: through an instrumentation valve with double block & bleed (DBB). This configuration for risk minimisation applies especially, however, not only, to processes with critical media.An instrumentation […]

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Gravimetric level measurement in vessels

In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right around kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting with regards to the level in vessels. There are numerous possibilities for weight measurement or weighing. The filling level could be […]

The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

Flexible pressure monitoring in blood plasma processing

The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA.Fractionation of […]

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What does maximum operating pressure or working pressure mean with pressure sensors?

Our customers like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions […]

So how exactly does a calorimetric flow switch work?

If the current presence of flow in a piping system should be monitored, a calorimetric flow switch ? also known as a flow monitor ? is often used. But how does a calorimetric flow switch really work? The following blog post explains this in greater detail.Calorimetric flow switches, which are generally generally known as thermal […]

How does one specify the switch point of a float switch?

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Safe Water Gardens: A good idea bears fruit

Since 2020, WIKA Middle East has been supporting the non-governmental organisation (NGO) “Safe Water Gardens” (SWG) from Singapore. This organisation provides basic sanitation to poor families. 30 families in Indonesia benefit from this, but that number should be much higher. Fatigued around 60 percent of the population still have no access to a proper toilet […]

Advantages of diaphragm pressure gauges (2): High overload protection

Overload can quickly expose the limit of any pressure measuring instrument. Diaphragm pressure gauges withstand a significantly higher maximum pressure when compared to instruments with Bourdon tubes. This protection is due to their physical design.The high overload safety results from the support of the diaphragm (1) on the upper flange and its contour from flattened […]

High-pressure gauges: New standard, DIN 16001, delivers safety

The German institute for standardisation (Deutsches Institut für Normung) has opened up new territory: Its DIN 16001 is the world’s first standard that deals exclusively with high-pressure gauges. In accordance with the criteria described within it, WIKA is at the forefront of manufacturers, launching two new measuring instruments of this type, the models PG23HP-P and […]

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