KleenOil India, a producer of business oil filtration systems, has helped to considerably improve the product high quality of cold rolling sheets for its steel industry shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection efficiency was insufficient and vital problems had been occurring with the quality of its completed merchandise.
An ECL is used inside the steel trade to help clean and strip the surface of the steel sheet of rolling mud by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleaning chilly rolled metal than standard cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety inside these circumstances, its effectiveness could be significantly lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline solution was nonetheless closely saturated with mud particles and was affected by an unstable PH level that mixed had been leading to vital rusting in the course of the course of leading to scratching of the final product.
Filtramag+ presents nice particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and simply having any magnetic filter or separator just isn’t assured to resolve the ferrous contamination drawback. The efficiency of the filtration depends on the magnetic materials kind, size of the magnet, magnetic energy and in addition the fluid move dynamics. Try before you buy or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is important not only to use the right product for the method in query, but the greater stage of solution protection offers additional advantages, together with prolonging the lifespan of the pump in addition to a discount in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this application within the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the nice mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not providing sufficient safety to the fluid on this utility, and it highlights the significance of choosing the proper method of magnetic safety. Due to the fine particles circulating throughout the alkaline solution, vital rusting was being created during the ECL process that was inflicting injury to the steel sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our client as its capacity to take away even the best particles from fluids would considerably improve the problems that the enterprise was facing. By installing the Filtramag+, our client was instantly supplied greater levels of safety in opposition to the harm that had been being attributable to the contaminated solution. We work often with Eclipse Magnetics high-performance merchandise and at all times see significant, positive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with materials that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a result of the installation, the corporate is not suffering from damaged finished elements, has lowered its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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